Logistics Facility HVAC Replacement

Client National Aeronautics and Space Administration (NASA)

Location
John F. Kennedy Space Center, Florida

Project Overview

Oneida delivered the replacement and modernization of critical HVAC infrastructure within the Logistics Facility (Building K6-1547) at NASA Kennedy Space Center. Executed as an $11.4M firm-fixed-price construction contract, the project involved comprehensive replacement of aging rooftop HVAC equipment, chilled water systems, exhaust ventilation systems, building automation controls, and associated fire/life-safety interfaces supporting an active logistics and administrative facility. The work was performed within an occupied, mission-support environment requiring extensive phasing, operational coordination, safety controls, and compliance with NASA facility requirements.

Services Provided

  • HVAC system replacement and modernization
  • Rooftop unit demolition and installation
  • Chilled water system upgrades and pump replacement
  • Variable frequency drive (VFD) integration
  • Building automation system (BAS) modernization
  • HVAC controls programming and commissioning
  • Fire alarm and smoke detection integration
  • Mechanical and electrical system upgrades
  • Testing, adjusting, and balancing
  • Construction management, quality control, and safety oversight

Key Highlights

  • Delivered an HVAC modernization project valued at more than $11M for an active NASA logistics facility supporting mission-critical operations
  • Replaced rooftop units 1-6 and 8-12 while integrating new variable air volume systems and upgraded distribution configurations
  • Replaced chilled water pumps and reconfigured the chilled water distribution system with VFD-controlled pumping for improved operational efficiency and system control
  • Upgraded the existing Andover Continuum Building Automation System and integrated controls into the Kennedy Space Center Complex Control Systems platform
  • Successfully managed more than 20 crane lifts, extensive lockout/tagout activities, rooftop work, and occupied-building coordination without safety incidents

Approach

Oneida managed all project execution, including safety, quality control, subcontractor coordination, testing, commissioning, and closeout. Work required detailed phasing to maintain facility operations while replacing major mechanical systems serving occupied office, logistics, mechanical, and support spaces. The team coordinated nine primary construction trades and implemented rigorous safety procedures for elevated work, crane operations, lockout/tagout activities, hot work, and rooftop equipment replacement. Building automation upgrades, HVAC zoning reconfiguration, smoke detector integration, roof curb replacement, and chilled water system modifications were sequenced to minimize disruption and maintain operational continuity throughout construction.

Results and Impact

The completed project modernized the facility’s HVAC generation, distribution, and controls infrastructure, improving reliability, maintainability, energy performance, and occupant comfort. Upgraded BAS capabilities enabled centralized monitoring and control, while new chilled water and HVAC systems enhanced operational efficiency. The project was completed within contract requirements and earned positive recognition from NASA for its safety performance, professionalism, and commitment to maintaining a safe work environment during complex construction activities.